White Goods

  • Applications
  • Products
  • Processes

White Goods contain a multitude of components where resistance welding is the preferred joining technique.

white goods

Examples:

Refridgerators - Shelving framework

      - Condensing unit

Kettles           - Many components in the base of the kettle

Toaster          - Elements

Cooker          - Element rings

FW2 - up to 1mm thick Steel

Single upper electrode and single lower electrode.
Manual foot pedal / cable operation or pnuematic options available.
Supports up to 3KVA Further information

FW2


SW2 - up to 4mm thick Steel

Supports up to 10KVA Further information

sw2


MW4 - up to 6mm thick Steel

Supports up to 40KVA Further information

MW4


MW6 - up to 10mm thick Steel

Supports up to 100KVA Further information

MW6

What is Resistance Welding?

resistance welding process


Resistance welding is the science of joining two or more metal parts together in a localised area by the application of heat and pressure.

The heat is produced by the resistance of the material to carry a high amperage current.

The greater the path of resistance is, the higher the heat intensity.
This heat is controlled via time application and level of current applied.

The pressure is applied to forge the joint and consolidate the nugget to provide the weld strength.

No extraneous materials such as rods, fluxes, inert gasses, oxygen, or acetylene are required.

 

Battery Tab Welding

Resistance welding in parrallel passes the current between the two top electrodes, which flow through from one side of the battery terminal to the other side of the same terminal. No current flows through the battery.

 

battery tab process

 

 

Heat affected zones are created at the boundary where the tab rests on the battery due to the dimples on the tab. The heat generated due the electrical resistance creates the weld at each point.

battery tab process